PowerFlex 525 Adjustable Frequency AC Drive User Manual

Manual text content

Product Information Original Instructions PowerFlex 525 Adjustable Frequency AC Drive Catalog Number 25B Additional Resources These documents contain additional information concerning the installation, programming, and application of the AC drive. Mounting Considerations • Mount the drive upright on a flat, vertical and level surface. • Protect the cooling fan by avoiding dust or metallic particles. • Do not expose to a corrosive atmosphere. • Protect from moisture and direct sunlight. Minimum Mounting Clearances Vertical mounting is shown. If mounting horizontally, apply same clearances plus 50 mm (2.0 in.) clearance from the top and bottom of enclosure to allow for proper airflow. (1) For Frame E with Fan Kit only, clearance of 95 mm (3.7 in.) is required. (2) For Frame E with Fan Kit only, clearance of 12 mm (0.5 in.) is required. Ambient Operating Temperatures (1) IP 30/NEMA 1/UL Type 1 rating requires installation of the PowerFlex 520-Series IP 30/NEMA 1/UL Type 1 option kit, catalog number 25-JBAx. (2) For catalogs 25B-D1P4N104 and 25B-E0P9N104, the temperature listed under the Max. (Derate) column is reduced by 5 °C (9 °F) for all mounting methods. (3) For catalogs 25B-D1P4N104 and 25B-E0P9N104, the temperature listed under the Max. with Fan Kit (Derate) column is reduced by 10 °C (18 °F) for vertical and vertical with zero stacking mounting methods only. (4) Catalogs 25B-D1P4N104 and 25B-E0P9N104 cannot be mounted using either of the horizontal mounting methods. (5) Requires installation of the PowerFlex 520-Series Control Module Fan Kit, catalog number 25-FANx-70C. Drive Dimensions PowerFlex 525 Frames Ratings are in kW and (HP). IP20/Open Type Dimensions are in mm and (in.). Weights are in kg and (lb). EMC Filters See the PowerFlex 525 User Manual for instructions on complying with the EMC Directive. Dimensions are in mm and (in.). Fuses and Circuit Breakers Power Wiring Recommended Shielded Wire ATTENTION: • Before installing, configuring, operating or maintaining this product, read this document and the documents listed in the Additional Resources section for installing, configuring, or operating equipment. Users should familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards. • Installation, adjustments, putting into service, use, assembly, disassembly, and maintenance shall be carried out by suitably trained personnel in accordance with applicable code of practice. • If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. • Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls, publication SGI-1.1, available from your local Rockwell Automation sales office or online at rok.auto/literature describes some important differences between solid state equipment and hard-wired electromechanical devices. ATTENTION: Do not install, configure, operate or maintain this product until you have read the product documentation and the documents in the Additional Resources section for installing, configuring, operating or maintaining equipment. To get the product documentation go to rok.auto/literature or contact your local sales office or Rockwell Automation representative. ATTENTION: Ne pas installer, configurer, exploiter ou maintenir ce produit tant que vous n’avez pas lu sa documentation et les documents de la rubrique Documents connexes pour l’installation, la configuration, l’exploitation et la maintenance de l’équipement. Pour obtenir de la documentation, rendez-vous sur le site rok.auto/literature ou contactez votre agence commerciale Rockwell Automation locale ou son représentant. ACHTUNG: Für die Installation, Konfiguration, den Betrieb und die Wartung dieses Produkt lesen Sie sich bitte zunächst die Produktdokumentation sowie die Dokumente im Abschnitt “Weitere Informationen” durch. Die entsprechende Produktdokumentation finden Sie unter rok.auto/literature oder kontaktieren Sie Ihr lokales Vertriebsbüro bzw. einen Rockwell Automation-Mitarbeiter. ATENCIÓN: No instale, configure, opere ni mantenga este producto hasta que haya leído la documentación del producto y los documentos en la sección Recursos adicionales para la instalación, configuración, operación o mantenimiento de equipo. Para conseguir la documentación, diríjase a rok.auto/literature o póngase en contacto con su oficina regional de ventas o representante de Rockwell Automation. ATENÇÃO: Não instale, configure, opere ou mantenha este produto até que você leia a documentação do produto e os documentos na seção Recursos adicionais para a instalação, configuração, operação ou manutenção do equipamento. Para conseguir a documentação, visite rok.auto/literature ou entre em contato con seu escritório de vendas regional ou representante da Rockwell Automation. ATTENZIONE: Non installare, configurare, attivare o riparare questo prodotto senza avere prima letto la relativa documentazione nonchè i documenti indicati nella sezione Ulteriori Risore riguardanti l'installazione, la configurazione, l'attivazione o la riparazione dell'apparecchiatura. Per la documentazione sul prodotto visitare il sito rok.auto/literature o contattare l'ufficio vendite o il rappresentate Rockwell Automation di zona. ВНИМАНИЕ: Не устанавливайте, не конфигурируйте, не запускайте в эксплуатацию и не поддерживайте работу продукта до прочтения технической документации по продукту и документации в разделе Дополнительные материалы для инсталлирования, конфигурирования, запуска в эксплуатацию и поддержки работы продукта. Чтобы ознакомиться с документацией по продукту, перейдите по ссылке rok.auto/literature или свяжитесь с локальным офисом продаж или представителем Rockwell Automation. UWAGA: Nie instaluj i nie uruchamiaj tego urządzenia dopóki nie zapoznasz się z instrukcją użytkownika produktu. Aby uzyskać dokumentację produktu przejdź do strony internetowej rok.auto/literature lub skontaktuj się z lokalnym biurem sprzedaży lub przedstawicielstwem firmy Rockwell Automation. UPOZORŇENÍ: Neprovádějte instalaci, konfiguraci, provoz ani údržbu, pokud jste dosud nepřečetli dokumentaci k produktu a dokumenty obsažené v sekci Doplňující informace pro instalaci, konfiguraci, provoz a údržbu. Tuto dokumentaci můžete získat na rok.auto/literature nebo od obchodního zástupce společnosti Rockwell Automation. English The user manual is available in multiple languages at rok.auto/literature. Select publication language and type “520-UM001“ in the search field. Deutsch Das benutzer handbuch steht in mehreren Sprachen unter rok.auto/literature zur Verfügung. Wählen Sie Ihre Sprache aus, und geben Sie „520-UM001“ in das Suchfeld ein. Français La manuel utilisateur est disponible dans différentes langues à l’adresse suivante: rok.auto/literature. Sélectionner la langue puis taper « 520-UM001 » dans le champ de recherche. Italiano La manuale d'uso è disponibile in varie lingue sul sito rok.auto/literature. Selezionare la lingua desiderata e digitare “520-UM001“ nel campo di ricerca. Español Puede encontrar el manual del usuario en varios idiomas en rok.auto/literature. Selecione el idioma de publicación y escriba “520-UM001“ en el campo de búsqueda. 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PowerFlex® 520-Series Adjustable Frequency AC Drive User Manual, publication 520-UM001: Detailed information on the parameters and specifications of the PowerFlex 523 and PowerFlex 525 drives. ὀព㸸 ࠊ᧯సࠊᵓᡂࠊࡅྲྀ௜ࡢ⿦⨨ࡢグ㍕࡟㏣ຍ㈨ᩱࡧࡼ࠾㈨ᩱࡢὀព㸸〇ရ ࠊࡅྲྀ௜ࡢ〇ရࡢࡇࠊࡣ࡛ࡲࡿ࡞࡟ࡳㄞ࠾ࢆ㈨ᩱࡿࡍ㛵࡟ಖᏲࡣࡓࡲ ࢆ㈨ᩱࡢ〇ရࠋ࠸ࡉࡔࡃ࡛࠸࡞ࢃ࡞⾜ࢆಖᏲࡣࡓࡲࠊ᧯సࠊᵓᡂ ࡣ࡟ࡿࡍධᡭ ࢺ㸸࢖ࢧHE:ࠊ rok.auto/literature ࠊ࠿ࡿࡍࢫࢭࢡ࢔࡟ ࡣࡓࡲႠᴗࡢࣙࣥࢩ࣮ࢺ࣓࣮࣭࢙࢜ࣝ࢘ࢡࣟࢵࡣࡓࡲ ࠋ࠸ࡉࡔࡃ㐃⤡ࡈ࡛ࡲ㈍኎௦⌮ᗑ : : , , , . rok.auto/literature . “ ” rok.auto/literature rok.auto/literature rok.auto/literature . "520-UM001" . ㌂㣿㧦 ⰺⓊ㠒 ( ) : rok.auto/literature , ᣣᧄ ࣮ࣘ ࢺ࢖ࢧHE:ࡣከゝㄒ∧ࡢࣝ࢔࣐ࢽࣗࢬ࣮ࢨ rok.auto/literature ࠉ ࡟࣮ࣝࢻ࢕᳨⣴ࣇࠊࡋ㑅ᢥࢆฟ∧ゝㄒࠋࡍࡁ࡛ධᡭ࡚࡟ ࠋ࠸ࡉࡔࡃ࡚ࡋࣉ࢖ࢱ࡜ࠖ80ࠕ rok.auto/literature Ā80ā AC Drive Installation Considerations, publication DRIVES-IN003: Provides additional information needed to properly install PowerFlex AC drives. Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001: Provides basic information needed to properly wire and ground PWM AC drives. Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1: Provides general guidelines for installing a Rockwell Automation industrial system. Frame Screw Size Screw Torque A M5 (#10…24) 1.56…1.96 N•m (14…17 lb•in) B M5 (#10…24) 1.56…1.96 N•m (14…17 lb•in) C M5 (#10…24) 1.56…1.96 N•m (14…17 lb•in) D M5 (#10…24) 2.45…2.94 N•m (22…26 lb•in) E M8 (5/16 in.) 6.0…7.4 N•m (53…65 lb•in) Mounting Enclosure Rating (1) Ambient Temperature Min. Max. (No Derate) Max. (Derate) (2) Max. with Fan Kit (Derate) (3)(5) Vertical IP 20/Open Type -20 °C (-4 °F) 50 °C (122 °F) 60 °C (140 °F) 70 °C (158 °F) IP 30/NEMA 1/UL Type 1 45 °C (113 °F) 55 °C (131 °F) – Vertical, Zero Stacking IP 20/Open Type 45 °C (113 °F) 55 °C (131 °F) 65 °C (149 °F) IP 30/NEMA 1/UL Type 1 40 °C (104 °F) 50 °C (122 °F) – Horizontal with Control Module Fan Kit (4)(5) IP 20/Open Type 50 °C (122 °F) – 70 °C (158 °F) Horizontal, Zero Stacking with Control Module Fan Kit (4)(5) IP 20/Open Type 45 °C (113 °F) – 65 °C (149 °F) Frame 1-Phase 100...120V 1-Phase 200...240V 1-Phase 200...240V w/ Filter 3-Phase 200...240V 3-Phase 380...480V 3-Phase 380...480V w/ Filter 3-Phase 525...600V A 0.4 (0.5) 0.4...0.75 (0.5...1.0) 0.4...0.75 (0.5...1.0) 0.4...2.2 (0.5...3.0) 0.4...2.2 (0.5...3.0) 0.4...2.2 (0.5...3.0) 0.4...2.2 (0.5...3.0) B 0.75...1.1 (1.0...1.5) 1.5...2.2 (2.0...3.0) 1.5...2.2 (2.0...3.0) 3.7 (5.0) 4.0 (5.0) 4.0 (5.0) 3.70 (5.00) C – – – 5.5 (7.5) 5.5...7.5 (7.5...10.0) 5.5...7.5 (7.5...10.0) 5.5...7.5 (7.5...10.0) D – – – 7.5 (10.0) 11.0...15.0 (15.0...20.0) 11.0...15.0 (15.0...20.0) 11.0...15.0 (15.0...20.0) E – – – 11.0...15.0 (15.0...20.0) – 18.5...22.0 (25.0...30.0) 18.5...22.0 (25.0...30.0) Frame A B C D E Ship Weight A 72 (2.83) 152 (5.98) 172 (6.77) 57.5 (2.26) 140 (5.51) 1.1 (2.4) B 87 (3.43) 180 (7.09) 172 (6.77) 72.5 (2.85) 168 (6.61) 1.6 (3.5) C 109 (4.29) 220 (8.66) 184 (7.24) 90.5 (3.56) 207 (8.15) 2.3 (5.0) D 130 (5.12) 260 (10.24) 212 (8.35) 116 (4.57) 247 (9.72) 3.9 (8.6) E 185 (7.28) 300 (11.81) 279 (10.98) 160 (6.30) 280 (11.02) 12.9 (28.4) 50 mm (2.0 in.) 50 mm (2.0 in.) 50 mm (2.0 in.) 50 mm (2.0 in.) 50 mm (2.0 in.) 50 mm (2.0 in.) (1) (2) 50 mm (2.0 in.) Esc Sel Esc Sel 25 mm (1.0 in.) 25 mm (1.0 in.) Esc Sel Esc Sel Esc Sel 50 mm (2.0 in.) (1) Esc Sel Esc Sel Esc Sel Vertical Vertical, Zero Stacking No clearance required between drives. Vertical, Zero Stacking with Fan Kit No clearance required between drives. Vertical with Fan Kit Esc Sel A C B E D Catalog No. (1) (1) Normal and Heavy duty ratings are available for this drive. Output Ratings Input Ratings Branch Circuit Protection IP20/Open Type Watts Loss Normal Duty Heavy Duty Amps Voltage Range kVA Max Amps (2) (2) When the drive is controlling motors with lower amp ratings, refer to the drive nameplate for drive input current rating. Fuse Ratings Min./Max. 140M Motor Protectors (3) (4) (5) (3) The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary. See Bulletin 140M Motor Protection Circuit Breakers Application Ratings. (4) Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip. (5) Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277 or 600Y/347. Not UL listed for use on 480V or 600V Delta/Delta, corner ground, or high-resistance ground systems. Contactors HP kW HP kW 100...120V AC (-15%, +10%) – 1-Phase Input, 0...230V 3-Phase Output 25B-V2P5N104 0.5 0.4 0.5 0.4 2.5 85...132 1.3 9.6 16/20 140M-C2E-C10 100-C12 27.0 25B-V4P8N104 1.0 0.75 1.0 0.75 4.8 85...132 2.5 19.2 25/40 140M-D8E-C20 100-C23 53.0 25B-V6P0N104 1.5 1.1 1.5 1.1 6.0 85...132 3.2 24.0 32/50 140M-F8E-C25 100-C23 67.0 200...240V AC (-15%, +10%) – 1-Phase Input, 0...230V 3-Phase Output 25B-A2P5N104 0.5 0.4 0.5 0.4 2.5 170...264 1.7 6.5 10/16 140M-C2E-C10 100-C09 29.0 25B-A4P8N104 1.0 0.75 1.0 0.75 4.8 170...264 2.8 10.7 16/25 140M-C2E-C16 100-C12 50.0 25B-A8P0N104 2.0 1.5 2.0 1.5 8.0 170...264 4.8 18.0 25/40 140M-F8E-C25 100-C23 81.0 25B-A011N104 3.0 2.2 3.0 2.2 11.0 170...264 6.0 22.9 32/50 140M-F8E-C25 100-C37 111.0 200...240V AC (-15%, +10%) – 1-Phase Input with EMC Filter, 0...230V 3-Phase Output 25B-A2P5N114 0.5 0.4 0.5 0.4 2.5 170...264 1.7 6.5 10/16 140M-C2E-C10 100-C09 29.0 25B-A4P8N114 1.0 0.75 1.0 0.75 4.8 170...264 2.8 10.7 16/25 140M-C2E-C16 100-C12 53.0 25B-A8P0N114 2.0 1.5 2.0 1.5 8.0 170...264 4.8 18.0 25/40 140M-F8E-C25 100-C23 84.0 25B-A011N114 3.0 2.2 3.0 2.2 11.0 170...264 6.0 22.9 32/50 140M-F8E-C25 100-C37 116.0 200...240V AC (-15%, +10%) – 3-Phase Input, 0...230V 3-Phase Output 25B-B2P5N104 0.5 0.4 0.5 0.4 2.5 170...264 1.2 2.7 6/6 140M-C2E-B40 100-C09 29.0 25B-B5P0N104 1.0 0.75 1.0 0.75 5.0 170...264 2.7 5.8 10/16 140M-C2E-B63 100-C09 50.0 25B-B8P0N104 2.0 1.5 2.0 1.5 8.0 170...264 4.3 9.5 16/20 140M-C2E-C10 100-C12 79.0 25B-B011N104 3.0 2.2 3.0 2.2 11.0 170...264 6.3 13.8 20/32 140M-C2E-C16 100-C23 107.0 25B-B017N104 5.0 3.7 5.0 3.7 17.5 170...264 9.6 21.1 32/45 140M-F8E-C25 100-C23 148.0 25B-B024N104 7.5 5.5 7.5 5.5 24.0 170...264 12.2 26.6 35/63 140M-F8E-C32 100-C37 259.0 25B-B032N104 10.0 7.5 10.0 7.5 32.2 170...264 15.9 34.8 45/70 140M-F8E-C45 100-C43 323.0 25B-B048N104 15.0 11.0 15.0 11.0 48.3 170...264 20.1 44.0 63/90 140M-F8E-C45 100-C60 584.0 25B-B062N104 20.0 15.0 15.0 11.0 62.1 170...264 25.6 56.0 70/125 – 100-C72 708.0 380...480V AC (-15%, +10%) – 3-Phase Input, 0...460V 3-Phase Output 25B-D1P4N104 0.5 0.4 0.5 0.4 1.4 323...528 1.7 1.9 3/6 140M-C2E-B25 100-C09 27.0 25B-D2P3N104 1.0 0.75 1.0 0.75 2.3 323...528 2.9 3.2 6/10 140M-C2E-B40 100-C09 37.0 25B-D4P0N104 2.0 1.5 2.0 1.5 4.0 323...528 5.2 5.7 10/16 140M-C2E-B63 100-C09 80.0 25B-D6P0N104 3.0 2.2 3.0 2.2 6.0 323...528 6.9 7.5 10/16 140M-C2E-C10 100-C09 86.0 25B-D010N104 5.0 4.0 5.0 4.0 10.5 323...528 12.6 13.8 20/32 140M-D8E-C16 100-C23 129.0 25B-D013N104 7.5 5.5 7.5 5.5 13.0 323...528 14.1 15.4 20/35 140M-D8E-C20 100-C23 170.0 25B-D017N104 10.0 7.5 10.0 7.5 17.0 323...528 16.8 18.4 25/40 140M-D8E-C20 100-C23 221.0 25B-D024N104 15.0 11.0 15.0 11.0 24.0 323...528 24.1 26.4 35/63 140M-F8E-C32 100-C37 303.0 25B-D030N104 20.0 15.0 15.0 11.0 30.0 323...528 30.2 33.0 45/70 140M-F8E-C45 100-C43 387.0 380...480V AC (-15%, +10%) – 3-Phase Input with EMC Filter, 0...460V 3-Phase Output 25B-D1P4N114 0.5 0.4 0.5 0.4 1.4 323...528 1.7 1.9 3/6 140M-C2E-B25 100-C09 27.0 25B-D2P3N114 1.0 0.75 1.0 0.75 2.3 323...528 2.9 3.2 6/10 140M-C2E-B40 100-C09 37.0 25B-D4P0N114 2.0 1.5 2.0 1.5 4.0 323...528 5.2 5.7 10/16 140M-C2E-B63 100-C09 81.0 25B-D6P0N114 3.0 2.2 3.0 2.2 6.0 323...528 6.9 7.5 10/16 140M-C2E-C10 100-C09 88.0 25B-D010N114 5.0 4.0 5.0 4.0 10.5 323...528 12.6 13.8 20/32 140M-D8E-C16 100-C23 133.0 25B-D013N114 7.5 5.5 7.5 5.5 13.0 323...528 14.1 15.4 20/35 140M-D8E-C20 100-C23 175.0 25B-D017N114 10.0 7.5 10.0 7.5 17.0 323...528 16.8 18.4 25/40 140M-D8E-C20 100-C23 230.0 25B-D024N114 15.0 11.0 15.0 11.0 24.0 323...528 24.1 26.4 35/63 140M-F8E-C32 100-C37 313.0 25B-D030N114 20.0 15.0 15.0 11.0 30.0 323...528 30.2 33.0 45/70 140M-F8E-C45 100-C43 402.0 25B-D037N114 25.0 18.5 20.0 15.0 37.0 323...528 30.8 33.7 45/70 140M-F8E-C45 100-C43 602.0 25B-D043N114 30.0 22.0 25.0 18.5 43.0 323...528 35.6 38.9 50/80 140M-F8E-C45 100-C60 697.0 525...600V AC (-15%, +10%) – 3-Phase Input, 0...575V 3-Phase Output 25B-E0P9N104 0.5 0.4 0.5 0.4 0.9 446...660 1.4 1.2 3/6 140M-C2E-B25 100-C09 22.0 25B-E1P7N104 1.0 0.75 1.0 0.75 1.7 446...660 2.6 2.3 3/6 140M-C2E-B25 100-C09 32.0 25B-E3P0N104 2.0 1.5 2.0 1.5 3.0 446...660 4.3 3.8 6/10 140M-C2E-B40 100-C09 50.0 25B-E4P2N104 3.0 2.2 3.0 2.2 4.2 446...660 6.1 5.3 10/16 140M-C2E-B63 100-C09 65.0 25B-E6P6N104 5.0 3.7 5.0 3.7 6.6 446...660 9.1 8.0 10/20 140M-C2E-C10 100-C09 95.0 25B-E9P9N104 7.5 5.5 7.5 5.5 9.9 446...660 12.8 11.2 16/25 140M-C2E-C16 100-C16 138.0 25B-E012N104 10.0 7.5 10.0 7.5 12.0 446...660 15.4 13.5 20/32 140M-C2E-C16 100-C23 164.0 25B-E019N104 15.0 11.0 15.0 11.0 19.0 446...660 27.4 24.0 32/50 140M-F8E-C25 100-C30 290.0 25B-E022N104 20.0 15.0 15.0 11.0 22.0 446...660 31.2 27.3 35/63 140M-F8E-C32 100-C30 336.0 25B-E027N104 25.0 18.5 20.0 15.0 27.0 446...660 28.2 24.7 35/50 140M-F8E-C32 100-C30 466.0 25B-E032N104 30.0 22.0 25.0 18.5 32.0 446...660 33.4 29.2 40/63 140M-F8E-C32 100-C37 562.0 Location Rating/Type Standard (Option 1) 600V, 90 °C (194 °F) XHHW2/RHW-2 Anixter B209500-B209507, Belden 29501-29507, or equivalent Standard (Option 2) Tray rated 600V, 90 °C (194 °F) RHH/RHW-2 Anixter OLF-7xxxxx or equivalent Class I & II; Division I & II Tray rated 600V, 90 °C (194 °F) RHH/RHW-2 Anixter 7V-7xxxx-3G or equivalent A D B C E F F E G H I I Frame A B C D E F G H I A 55.0 (2.17) 72.0 (2.83) 234.0 (9.21) 30.0 (1.18) 223.0 (8.78) 54.0 (2.13) 20.0 (0.79) 23.0 (0.91) 5.5 (0.22) B 70.0 (2.76) 87.0 (3.43) 270.0 (10.63) 35.0 (1.38) 258.0 (10.16) 58.0 (2.28) 25.0 (0.98) 24.0 (0.94) 5.5 (0.22) C 70.0 (2.76) 109.0 (4.29) 275.0 (10.83) 37.0 (1.46) 263.0 (10.35) 76.0 (2.99) 25.0 (0.98) 28.0 (1.10) 5.5 (0.22) D 80.0 (3.15) 130.0 (5.12) 310.0 (12.20) 33.0 (1.30) 298.0 (11.73) 90.0 (3.54) 33.0 (1.30) 28.0 (1.10) 5.5 (0.22) E 80.0 (3.15) 155.0 (6.10) 390.0 (15.35) 32.0 (1.26) 375.0 (14.76) 110.0 (4.33) 33.0 (1.30) 28.0 (1.10) 5.5 (0.22) Publication 520-PC001E-EN-P - September 2020 | Supersedes Publication 520-PC001D-EN-P - February 2016 Copyright © 2020 Rockwell Automation, Inc. All rights reserved. Printed in China. Allen-Bradley, AppView, CustomView, expanding human possibility, FactoryTalk, PowerFlex, QuickView, Rockwell Automation, and TechConnect are trademarks of Rockwell Automation, Inc. EtherNet/IP is a trademark of ODVA, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies. Connect with us. Power Terminal Block Power Terminal Block Specifications Control Terminal Block General Grounding Requirements Prepare For Drive Start-Up LCD Display with QuickView Technology QuickView® technology enables text to scroll across the LCD display of the PowerFlex 520-series drive. This allows you to easily configure parameters, troubleshoot faults and view diagnostic items without using a separate device. AppView Parameter Groups The parameters in the AppView® parameter groups can be quickly added to the CustomView™ parameter group by doing the following: CustomView Parameter Group You can copy one entire AppView parameter group to the CustomView parameter group as shown above or add individual parameters as show below. To delete parameters from the CustomView parameter group: Fault Codes To clear a fault – press the Stop key if P045 [Stop Mode] is set to a value between 0...3, cycle power, set A551 [Fault Clear] to 1 or 2, or cycle digital input if t062, t063, t065...t068 [DigIn TermBlk xx] is set to 13. Specifications Rockwell Automation Support Use these resources to access support information. Documentation Feedback Your comments help us serve your documentation needs better. If you have any suggestions on how to improve our content, complete the form at rok.auto/docfeedback. Waste Electrical and Electronic Equipment (WEEE) Rockwell Automation maintains current product environmental compliance information on its website at rok.auto/pec. Terminal Description L1/R, L2/S, L3/T Input Line Voltage Connection T1/U, T2/V, T3/W Motor Phase Connection = Switch any two motor leads to change forward direction. DC+, DC- DC Bus Connection BR+, BR- Dynamic Brake Resistor Connection Safety Ground – PE IMPORTANT Terminal screws may become loose during shipment. Ensure that all terminal screws are tightened to the recommended torque before applying power to the drive. Frame Maximum Wire Size (1) (1) Maximum/minimum sizes that the terminal block will accept – these are not recommendations. Minimum Wire Size (1) Torque A 5.3 mm 2 (10 AWG) 0.8 mm 2 (18 AWG) 1.76...2.16 Nm (15.6...19.1 lb-in.) B 8.4 mm 2 (8 AWG) 2.1 mm 2 (14 AWG) 1.76...2.16 Nm (15.6...19.1 lb-in.) C 8.4 mm 2 (8 AWG) 2.1 mm 2 (14 AWG) 1.76...2.16 Nm (15.6...19.1 lb-in.) D 13.3 mm 2 (6 AWG) 5.3 mm 2 (10 AWG) 1.76...2.16 Nm (15.6...19.1 lb-in.) E 26.7 mm 2 (3 AWG) 8.4 mm 2 (8 AWG) 3.09...3.77 Nm (27.3...33.4 lb-in.) IMPORTANT The MOV to ground jumper must be removed if the drive is installed on an ungrounded (IT mains) or resistive grounded distribution system. Tighten screw after jumper removal. ATTENTION: Power must be applied to the drive to perform the following start-up procedures. Some of the voltages present are at incoming line potential. To avoid electric shock hazard or damage to equipment, only qualified service personnel should perform the following procedure. Thoroughly read and understand the procedure before beginning. If an event does not occur while performing this procedure, Do Not Proceed. Remove All Power including user supplied control voltages. User supplied voltages may exist even when main AC power is not applied to the drive. Correct the malfunction before continuing. T2/V L3/T L2/S L1/R T1/U T3/W T2/V L3/T L2/S L1/R T1/U T3/W BR+ BR- DC- DC+ BR+ BR- DC- DC+ Frame A, B, C and D Frame E 04 05 06 07 01 02 03 08 11 12 13 14 15 16 17 18 19 Digital Common DigIn TermBlk 05 DigIn TermBlk 06 DigIn TermBlk 07/Pulse Stop (1) DigIn TermBlk 02/ Start/Run FWD (2) DigIn TermBlk 03/ Direction/Run REV DigIn TermBlk 08 R1 R2 S1 S2 S+ Relay 1 N.O. Relay 1 Common +24V DC +10V DC 0-10V (or ±10V) Input Analog Common 4-20mA Input Analog Output Opto Output 1 Opto Output 2 RJ45 Shield Comm Common Opto Common +24V +10V Safety 1 Safety 2 Safety +24V Typical SNK wiring Typical SRC wiring R1 S1 S2 S+ 11 12 13 14 15 16 17 18 19 R2 R5 R6 01 02 03 04 05 06 07 08 C1 C2 30V DC 50 mA Non-inductive Common 24V (3) Pot must be 1...10 k ohm 2 W min. 0-10V 0/4-20 mA SNK Digital In DigIn TermBlk 07 Sel Analog Out Pulse In SRC Digital Input 0/4-20mA 0-10V SRC SNK R5 R6 Relay 2 Common Relay 2 N.C. C1 C2 Safe-Torque-Off Control I/O Wiring Block Diagram (1) IMPORTANT I/O Terminal 01 is always a stop input. The stopping mode is determined by the drive setting. The drive is shipped with a jumper installed between I/O Terminals 01 and 11. Remove this jumper when using I/O Terminal 01 as a stop or enable input. (2) Two wire control shown. For three wire control use a momentary input on I/O Terminal 02 to command a start. Use a maintained input for I/O Terminal 03 to change direction. (3) When using an opto output with an inductive load such as a relay, install a recovery diode parallel to the relay as shown, to prevent damage to the output. U/T1 V/T2 W/T3 R/L1 S/L2 T/L3 SHLD Esc Sel Jumper Location Step Key(s) Example Displays 1. 2. 3. 4. Press the Up Arrow or Down Arrow to scroll to an AppView group (G1...G8). Press Enter or Sel to enter a group. The rightmost digit of the last viewed parameter in that group will flash. Press the Up Arrow or Down Arrow to scroll to the command G1->GC. Press Enter or Sel to add all the parameters in this AppView group to the CustomView group. The LCD display will show a confirmation. Step Key(s) Example Displays 1. 2. 3. 4. Press the Up Arrow or Down Arrow to scroll to the CustomView group (GC). Press Enter to view the parameters that can be added to the CustomView group. Press the Up Arrow or Down Arrow to scroll through the list of parameters. Press Enter to add the parameter to the CustomView group. The LCD display will show a confirmation. Step Key(s) Example Displays 1. 2. 3. 4. 5. 6. Press the Up Arrow or Down Arrow to scroll to the CustomView group (GC). Press Enter to view the parameters that are in the CustomView group. Press the Up Arrow or Down Arrow to scroll to the command GC---. Press Enter or Sel to view the parameters that are stored in the CustomView group. Press the Up Arrow or Down Arrow to scroll through the list of parameters. Press Enter to delete the parameter from the CustomView group. The LCD display will show a confirmation. No. Fault Description F000 No Fault – F002 (1) Auxiliary Input Check remote wiring. Verify communications programming for intentional fault. F003 Power Loss Monitor the incoming AC line for low voltage or line power interruption. Check input fuses. Reduce load. F004 (1) UnderVoltage Monitor the incoming AC line for low voltage or line power interruption. F005 (1) OverVoltage Monitor the AC line for high line voltage or transient conditions. Bus overvoltage can also be caused by motor regeneration. Extend the decel time or install dynamic brake resistor. F006 (1) Motor Stalled Increase P041, A442, A444 or A446 [Accel Time x] or reduce load so drive output current does not exceed the current set by parameter A484 or A485 [Current Limit x]. Check for overhauling load. F007 (1) Motor Overload An excessive motor load exists. Reduce load so drive output current does not exceed the current set by parameter P033 [Motor OL Current]. Verify A530 [Boost Select] setting. F008 (1) Heatsink OvrTmp Check for blocked or dirty heat sink fins. Verify that ambient temperature has not exceeded the rated ambient temperature. Check fan. F009 (1) CC OvrTmp Check product ambient temperature. Check for airflow obstruction. Check for dirt or debris. Check Fan. F012 HW OverCurrent Check programming. Check for excess load, improper A531 [Boost Select] setting, DC brake volts set too high or other causes of excess current. F013 (2) Ground Fault Check the motor and external wiring to the drive output terminals for a grounded condition. F015 Load Loss Verify connections between motor and load. Verify level and time requirements. F021 (1) Output Ph Loss Verify motor wiring and motor. F029 (1) Analog In Loss An analog input is configured to fault on a signal loss. A signal loss has occurred. Check for broken/loose connections at inputs. Check parameters. F033 Auto Rstrt Tries Correct the cause of the fault and manually clear. F038 Phase U to Gnd Check the wiring between the drive and motor. Check motor for grounded phase. Replace drive if fault cannot be cleared. F039 Phase V to Gnd F040 Phase W to Gnd F041 Phase UV Short Check the motor and drive output terminal wiring for a shorted condition. Replace drive if fault cannot be cleared. F042 Phase UW Short F043 Phase VW Short Esc Sel FWD ENET LINK EtherNet/IP ➊ Menu Parameter Group & Description Basic Display Commonly viewed drive operating conditions. Basic Program Commonly used programmable functions. Terminal Blocks Programmable terminal functions. Communications Programmable communication functions. Logic Programmable logic functions. Advanced Display Advanced drive operating conditions. Advanced Program Remaining programmable functions. Fault and Diagnostic Consists of list of codes for specific fault conditions. Modified Functions from the other groups with values changed from default. Network Network functions that are shown only when a comm card is used. AppView and CustomView Functions from the other groups organized for specific applications. No. Display/LED (Color) ➊ ENET (Steady) – Adapter connected to network and drive controlled via Ethernet. ENET (Flashing) – Adapter connected to network but drive not controlled via Ethernet. LINK (Steady) – Adapter connected to network but not transmitting data. LINK (Flashing) – Adapter connected to network and transmitting data. ➋ Fault Status (Red) Key Name Key Name Escape Enter Up Arrow Down Arrow Select Stop Esc Sel ➋ Key Name Key Name Start Reverse Potentiometer or Sel or or Sel or FWD FWD FWD or or FWD FWD PROGRAM FWD or or Sel or or FWD FWD FWD FWD PROGRAM FWD F048 (1) Params Defaulted The drive was commanded to write default values to EEPROM. Clear the fault or cycle power to the drive. Program the drive parameters as needed. F059 (1) Safety Open Both of the safety inputs (Safety 1, Safety 2) are not enabled. Check safety input signals. If not using safety, verify and tighten jumper for I/O terminals S1, S2 and S+. F063 (1) SW OverCurrent Verify connections between motor and load. Verify level and time requirements. F064 Drive Overload Reduce load or extend Accel Time. F070 Power Unit Check maximum ambient temperature has not been exceeded. Cycle power. Replace drive if fault cannot be cleared. F071 DSI Net Loss Cycle power. Check communications cabling. Check Modbus or DSI setting. Check Modbus or DSI status. F072 Opt Net Loss Cycle power. Check communications cabling. Check network adapter setting. Check external network status. F073 EN Net Loss Cycle power. Check communications cabling. Check EtherNet/IP™ setting. Check external network status. F080 Autotune Failure The autotune function was either cancelled by the user of failed. Restart procedure. F081 DSI Comm Loss Cycle power. Check communications cabling. Check Modbus or DSI setting. Check Modbus or DSI status. Modify using C125 [Comm Loss Action]. Connecting I/O terminals C1 and C2 to ground may improve noise immunity. Replace wiring, Modbus master device or control module. F082 Opt Comm Loss Cycle power. Reinstall option card in drive. Modify using C125 [Comm Loss Action]. Replace wiring, port expander, option card or control module. F083 EN Comm Loss Cycle power. Check EtherNet/IP setting. Check drive’s Ethernet settings and diagnostic parameters. Modify using C125 [Comm Loss Action]. Replace wiring, Ethernet switch or control module. F091 Encoder Loss Check Wiring. If P047, P049 or P051 [Speed Referencex] = 16 “Positioning” and A535 [Motor Fdbk Type] = 5 “Quad Check”, swap the Encoder channel inputs or swap any two motor leads. Replace encoder. F094 Function Loss Close input to the terminal and cycle power. F100 Parameter Chksum Set P053 [Reset to Defalts] to 2 “Factory Rset”. F101 External Storage Set P053 [Reset to Defalts] to 2 “Factory Rset”. F105 C Connect Err Clear fault and verify all parameter settings. Do not remove or install the control module while power is applied. F106 Incompat C-P The control module could not recognize the power module. Cycle power. Flash with newer firmware version. Replace drive if fault cannot be cleared. F107 Replaced C-P The control module was mounted to a power module with a different power rating. Set P053 [Reset to Defalts] to any of the reset options. F109 Mismatch C-P The control module was mounted to a different drive type power module. Set P053 [Reset to Defalts] to any of the reset options. F110 Keypad Membrane Keypad membrane failure/disconnected. Cycle power. Replace control module if fault cannot be cleared. F111 Safety Hardware Safety input enable hardware malfunction. One of the safety inputs is not enabled. Check safety input signals. If not using safety, verify and tighten jumper for I/O terminals S1, S2 and S+. Replace control module if fault cannot be cleared. F114 uC Failure Cycle power. Replace control module if fault cannot be cleared. F122 I/O Board Fail Cycle power. Replace drive or control module if fault cannot be cleared. F125 Flash Update Req Perform a firmware flash update operation to attempt to load a valid set of firmware. F126 NonRecoverablErr Clear fault or cycle power to the drive. Replace drive or control module if fault cannot be cleared. F127 DSIFlashUpdatReq Perform a firmware flash update operation using DSI communications to attempt to load a valid set of firmware. (1) This fault may be cleared by the auto-restart routine and will be attempted a number of times based on the value set in parameter A541 [Auto Rstrt Tries]. (2) This fault may be cleared by the auto-restart routine and will be attempted only once. It ignores the value set in parameter A541 [Auto Rstrt Tries]. Input/Output Ratings Approvals Output Frequency: 0...500 Hz (Programmable) Efficiency: 97.5% (Typical) Digital Control Inputs (Input Current = 6 mA) Analog Control Inputs SRC (Source) Mode: 18...24V = ON 0...6V = OFF SNK (Sink) Mode: 0...6V = ON 18...24V = OFF 4-20 mA Analog: 250  input impedance 0-10V DC Analog: 100 k  input impedance External Pot: 1...10 k  , 2 W min. Control Output Programmable Output, Form A and Form B Resistive Rating: 3.0 A @ 30V DC, 125V AC and 240V AC Inductive Rating: 0.5 A @ 30V DC, 125V AC and 240V AC Opto Outputs 30V DC, 50 mA Non-inductive Analog Outputs (10-bit) 0-10V: 1 k  min. 4-20 mA: 525  max. Fuses and Circuit Breakers Recommended Fuse Type: UL Class J, T or Type BS88; 600V (550V) or equivalent. Recommended Circuit Breakers: HMCP or equivalent. Protective Features Motor Protection: I 2 t overload protection – 150% for 60 s, 200% for 3 s (Provides Class 10 protection) Overcurrent: 200% hardware limit, 300% instantaneous fault Over Voltage: 100...120V AC Input – Trip occurs @ 405V DC bus voltage (equivalent to 150V AC incoming line) 200...240V AC Input – Trip occurs @ 405V DC bus voltage (equivalent to 290V AC incoming line) 380...480V AC Input – Trip occurs @ 810V DC bus voltage (equivalent to 575V AC incoming line) 525...600V AC Input – Trip occurs @ 1005V DC bus voltage (equivalent to 711V AC incoming line) Under Voltage: 100...120V AC Input – Trip occurs @ 190V DC bus voltage (equivalent to 75V AC incoming line) 200...240V AC Input – Trip occurs @ 190V DC bus voltage (equivalent to 150V AC incoming line) 380...480V AC Input – Trip occurs @ 390V DC bus voltage (equivalent to 275V AC incoming line) 525...600V AC Input – If P038 = 3 “600V” trip occurs @ 487V DC bus voltage (344V AC incoming line); – If P038 = 2 “480V” trip occurs @ 390V DC bus voltage (275V AC incoming line) Control Ride Through: Minimum ride through is 0.5 s - typical value 2 s Faultless Power Ride Through: 100 ms Technical Support Center Find help with how-to videos, FAQs, chat, user forums, and product notification updates. rok.auto/support Knowledgebase Access Knowledgebase articles. rok.auto/knowledgebase Local Technical Support Phone Numbers Locate the telephone number for your country. rok.auto/phonesupport Literature Library Find installation instructions, manuals, brochures, and technical data publications. rok.auto/literature Product Compatibility and Download Center (PCDC) Download firmware, associated files (such as AOP, EDS, and DTM), and access product release notes. rok.auto/pcdc At the end of life, this equipment should be collected separately from any unsorted municipal waste. No. Fault Description UL ® L I S T E D 9 6 6 X I N D C O N T E Q UL508C UL ® L I S T E D 9 6 6 X I N D C O N T E Q C CSA 22.2 LV Directive 2014/35/EU: EN 61800-5-1 EMC Directive 2014/30/EU: EN 61800-3 Machine Directive 2006/42/EC: EN 60261 ATEX Directive 2014/34/EU: EN 50495 RoHS Directive 2011/65/EU N223 AC 156 KCC: Article 58-2 of Radio Waves Act, Clause 3 Lloyds Register: Approval Certificate 12/10068(E1) SEMI F47 Low Voltage TP TC 004/2011 EMC TP TC 020/2011 II (2) G D Functional Safety Type Approved www.tuv.com ID 0600000000